From Trash to Trend: High Performance Optics Made From Recycled Plastic

In this episode, Cory talks with James Merrill, founder of Stoked Plastics and Opolis Optics, about transforming ocean‑bound and landfill‑bound plastic into high‑performance sunglasses and goggles. James shares how his experience working in vulnerable communities overseas led him to create a patented recycled‑plastic technology that boosts recycled content up to 75%. They also discuss Opolis’ growth, supply‑chain transparency, and the major setback of a $20,000 theft during an REI fulfillment—followed by strong community support.

Key Topics Discussed:

• How global counter‑extremism work revealed the link between plastic pollution, poverty, and instability.
• Development of Stoked Plastic, enabling products with 75% recycled content, far above typical levels.
• Launch of Opolis Optics to prove market demand, leading to retail partnerships with REI, L.L. Bean, and Paragon Sports.
• Transparent supply-chain partnerships with Ocean Material and #tide, supporting local cleanup communities.
• Product impact: ~10 bottles per pair of goggles; ~2 bottles per pair of sunglasses.
• The major inventory theft, financial impact, and the outdoor community rallying to help
• Upcoming product innovations: coolers, surfboard bags, knives, and building‑material applications.

Resources Mentioned:

• Stoked Plastics
• Opolis Optics 
• Ocean Material (supply‑chain partner)
• #tide (ocean‑bound plastic recovery partner)

Contact:

Instagram: Opolis Optics & Stoked Plastics
LinkedIn: James Merrill 

Closing Thoughts:

James and Cory highlight how innovation + community impact can create powerful change in the fight against plastic pollution. Even small actions—like purchasing sustainably made products—help fund cleanup efforts and support vulnerable communities around the world. The episode reinforces that great products can also be great for the planet, and that long‑form storytelling plays a key role in inspiring meaningful action.

Thank you for tuning in to Sustainable Packaging with Cory Connors!

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This podcast is an independent production and the podcast production is an original work of the author. All rights of ownership and reproduction are retained—copyright 2022.